Babyplast I-12 / I-25
I-12 / I-25 allows two or more component molding using a standard injection molding machine. It is applied directly to the mold or machine bed, either horizontally or vertically.
Autonomous Units
Babyplast I-60 Hy
I-60 Hy allows two or more component molding using a standard injection molding machine. It is applied directly to the mold or machine bed, either horizontally or vertically.
- Precision micro-molding for high-quality plastic components
- Italian quality · manufactured with superior craftsmanship
- Expert support · consultation and technical assistance available
Overview
Self-contained injection unit
It allows two-color or two-material molding with standard injection molding machines.
“Hybrid” operation (electric injection)
The "Hybrid" versions (UAI I/12Hy – UAI I/25Hy – UAI I/60Hy) have injection driven by a brushless motor managed by an inverter and with encoder-controlled position for high-precision molding at high injection speeds. All other machine movements are controlled by a high-efficiency motor pump unit (driven by an inverter), located in the oil tank and easily inspected.
Proportional hydraulics
With the exception of electric injection, all other movements during the cycle phases are managed by proportional hydraulics.
Installation directly on the mold
With the aid of two standard flanges, it is possible to install the injection unit in a horizontal or vertical position, either on the fixed part of the mould or on the moving part.
Movements
The Unit is governed by microprocessors that control and manage the movements (pressures and speeds), times and temperatures of the production cycle.
Maximum security
Interface with alarm I/O signals and gate protection managed by a safety module. TUV certified.
Color touch screen display
USB output and Ethernet or WiFi connection with Modbus TCP or OPC-UA protocol
Cooling Management
The amount of coolant flow in the injection unit is adjustable via a flow meter. In other parts of the machine, the coolant flow is regulated automatically.
Hot chamber control
An additional heating zone is available as standard to control a hot chamber.
Hot chamber control with shutter
The unit has an output for controlling hot runner shutters. Sequential shutter control is also possible (optional).
Key Features
- Electric injection – high precision and speed (UAI I/12Hy
- 250mm/sec – I/25Hy 125mm/sec – I/25Hy 125mm/sec)
- 3 different sizes covering an injection volume from 1 to 60cm³
- 8″ backlit LCD touch screen display
- 10 different languages selectable
- Pages can be easily consulted thanks to the multifunction keys
- Security key to enable cycle start from keyboard
- Removable keyboard
- Quality control on 8 cycle parameters
- PID temperature control (up to 420°C)
- 4 PID temperature control zones, one of which is free for auxiliaries (hot chamber)
- Injection carriage movement
- Euromap 62 or 67 I/O Interface
- Manages and stores over 1000 production cycles
- USB output program backup
- Ethernet connection: Modbus TCP or OPC-UA (optional)
- Pressure control with electronic transducer
- Injection position control via encoder and closure with linear transducers
- Proportional hydraulics
- Soundproofed motor pump unit controlled by inverter
- Output for shut-off nozzle control
- Expansion card for sequential shutter nozzle control (option)
- Low running costs – average consumption below 2 kWh – cooling consumption approximately 100 l/h
- 3 injection groups: I12Hy 5 pistons from 3 to 15 cm³ with pressures from 2,050 to 865 bar I/25Hy 5 pistons from 16 to 36cm³ with pressures from 1,535 to 550 bar I/60Hy 5 pistons from 25 to 60cm³ with pressures from 1,240 to 550 bar
- Cooling circuit
- Temperature tolerance band
- Jack management and air blowing (option)
- Integrated control and storage of absorbed power (option)
Autonomous Units
Babyplast I-60 Hy
I-60 Hy allows two or more component molding using a standard injection molding machine. It is applied directly to the mold or machine bed, either horizontally or vertically.
- Precision micro-molding for high-quality plastic components
- Italian quality · manufactured with superior craftsmanship
- Expert support · consultation and technical assistance available
Related Machines
View all Autonomous Units →
Babyplast I-12 / I-25 LSR Pump
Producing bi-material LSR+Thermoplastic parts using your standard injection molding machine is possible with the help of a Babyplast Autonomous LSR Injection Unit (UAI LSR).
Babyplast I-12 Hy / I-25 Hy
I-12 Hy / I-25 Hy allows two or more component molding using a standard injection molding machine. It is applied directly to the mold or machine bed, either horizontally or vertically.
Next steps
Interested in the Babyplast I-60 Hy?
Our team can help you evaluate if the Babyplast I-60 Hy is the right fit for your application. Request a quote or schedule a demonstration.
Email
sales@albaent.com
Phone
(909) 941-0600
Location
508 W 69th Street · Loveland, CO 80538