Field notes

The Journal.

Notes from the molding floor for the engineers who spec our resins — tolerances, failure analysis, material data, and the occasional teardown. Written for people who read cut sheets for pleasure.

01 — Index

All entries.

Series
Pellet-2-Part
Article

Preparing for Takeover Tooling

Pellet 2 Part, Vol 10: With the right preparation, moldmakers can insulate themselves from takeover tooling crises and add greater value to the molder.

tooling crisespart examinationmold identification
Nov 1
Pellet-2-Part
Article

Designing a Better Heat Exchanger: Part 3

Pellet 2 Part, Vol 9: Designing a Better Heat Exchanger: Part 3

diagnosing issueswater systemsthermolators
Oct 1
Pellet-2-Part
Article

Controlling Your Hot Runner Manifold System

Pellet 2 Part, Vol 7: Moldmakers and molders need to better understand modern hot runner controller technology to solve processing problems.

hot runner systemprocessing problems
Sep 1
Pellet-2-Part
Article

Considerations for Assessing Robotics Requirements

Pellet 2 Part, Vol 6: Knowledge of part de-molding, end-of-arm tooling construction, part defects caused by the mold-robot interface and available automation options is key for suppliers looking to add greater value.

de-moldingend-of-arm toolingpart defectsinterfaces
Aug 1
Pellet-2-Part
Article

Designing a Better Heat Exchanger: Part 2

Pellet 2 Part, Vol 5-2: In part two of our three-part sub-series on mold water cooling systems, we review water quality and its impact on mold performance.

mold water cooling systemsmold performancewater quality
Jun 1
Pellet-2-Part
Article

Designing a Better Heat Exchanger: Part 1

Pellet 2 Part, Vol 5-1: Considerations for mold water cooling systems

heat exchangerwater systemsdiagnosing issues
May 1
Pellet-2-Part
Article

Controlling the Melt Delivery System Heat Source

Pellet 2 Part, Vol 4: Understanding the heating systems along the melt delivery path is critical to setting up a robust process and properly diagnosing problems.

hot runner controllermelt delivery systemheat sourcestemperature sensorsthermocouple
Apr 1
Pellet-2-Part
Article

The Pellet Enters the Melt Delivery System

Pellet 2 Part, Vol 3: Choosing a hot or cold runner system is a decision for the molder and moldmaker that must balance the processing window with budget and time.

hot runner systemcold runner systemmoldmaking
Mar 1
Pellet-2-Part
Article

Initial Pellet Contact is the Screw

Pellet 2 Part Vol 2: The machine’s reciprocating screw is often misunderstood and applied to the process incorrectly.

screwmolding processfeedtransitionmetering
Feb 1
Pellet-2-Part
Article

Plastic Injection Molding Starts with the Pellet

Pellet 2 Part Vol 1: What every moldmaker should know about raw materials, including the fundamentals of viscosity curves, Melt Flow Index, Melt Flow Rate, shear and more.

Engineeringmoldingraw materialsviscosity curves
Jan 1
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